Under 压力: 过程系统 安全 Takes Training and Awareness

建筑安全培训, 例如防坠落和适当的挖掘和梯子安全规程, is a common requirement for anyone who steps foot on a job site. 同样地, 过程项目依赖于对安全实践的敏锐认识来保证安全和成功.

过程系统及其周围环境构成多种类型的危害. Potential sources of energy generated by pressure, temperature and chemicals can pose a danger, as can the moving parts of equipment and vehicles, 比如叉车.

作为工程领域的领导者, integrating and commissioning complex 过程 systems, particularly for cleaning and sterilization practices for the 食物 & 饮料 and 制药 industries, 澳门足彩app’s 过程系统 team has vast experience keeping team members, clients and contract partners safe in dynamic industrial settings.

以下是对潜在危害的入门介绍，以及减轻或避免这些危害的步骤 设计总监Mike Byron他是一个过程的领导者 Seiberling，一个澳门足彩app公司.

压力

你不能仅仅通过观察管道和设备内部发生了什么. 在生产过程中, 系统通常是开放的, 因此，在开启系统时，必须考虑压力水平升高的可能性，并遵循适当的程序.

• 询问是否需要打开系统，或者是否有其他解决问题的方法?
• 如果需要开启系统，请确保系统隔离并通风.
• 检查人机界面(hmi)，确保没有进程处于活动状态.
• Check pressure gauges, if available.
• Use Lock Out, Tag Out (LOTO) when appropriate.

温度

Many 过程 operations involve the heating or cooling of the product, which is not immediately apparent to the naked eye.

• Be aware of your surroundings and what is going on within the plant.
• Check HMIs for temperatures and active 过程es.
• 如果可能的话，用清晰的警告标签识别温度安全风险.
• 穿戴个人防护装备，如手套、长袖等.
• 在设计阶段, identify lines that pose a temperature safety risk, and insulate them during construction.

化学物质

Process and cleaning operations often rely on chemicals. 化学物质 can be dangerous if inhaled or if they contact exposed skin.

• 阅读您可能接触的所有化学品的安全数据表(SDS)，以确定已知的化学品安全风险.
• 注意安全淋浴，洗眼和二photerine在整个工厂的位置.
• 穿戴适当的个人防护装备.
• Treat unknown leaks with caution and test before cleaning.

移动部件

许多设备都有活动部件，如泵、罐式搅拌器和输送机. These moving parts can pinch or catch loose clothing, hands, or hair.

• Identify known moving parts safety risks with clear caution labeling.
• When possible, use guards to prevent contact with moving parts.
• Use proper LOTO procedures when working on equipment with moving parts.
• 穿戴适当的个人防护装备.

叉车

Forklift trucks are a routine presence during plant operations, and care must be taken to keep pedestrians safe.

• 走路时避免分心，如手机、文件或绘画.
• 在死角和十字路口使用地球镜以提供能见度.
• Use pedestrian doors whenever possible.
• 在指定的人行道上行走.
• 穿戴适当的个人防护装备.

滑倒、绊倒和跌倒

Process facilities often have wet floors. To prevent slips, trips, and falls, consider the following:

• 好管家: Squeegee standing water to drains; keep drains clear of debris; keep items picked up off the floor: and be conscious of surroundings and wet floor signs.
• 设计注意事项: Route drain piping to a floor or hub drain; eliminate trip hazards in piping design; and coordinate drain sizing with facilities design to keep up with 过程 needs.
• 穿戴适当的个人防护装备, including good traction on shoes.

沟通是关键

在每次会议开始时加入“安全分钟”安全话题，使安全成为每次讨论的首要议题.

• 让人们意识到每天发生的事情以及任何相关的安全风险.
• Post signs and labels to identify risks.
• 在执行任何工作之前，检查hmi以查看正在发生或最近发生的流程.
• 通过现场特定的安全指导确保工人熟悉.
• 如果您不确定某项任务或设施的PPE是否合适，请询问.
• Ask plant personnel about their stop-work authority plan.
• If you see something, do something.

All sites are different with different priorities and concerns. 这些风险在各行各业都很常见，在评估安全性时应该考虑到.

作者简介: Mike Byron is a 设计 Director – Process Lead with Seiberling，一个澳门足彩app公司, and has been with the company since 1993. Mike is primarily involved in the design of Process/CIP系统 for the liquid 过程ing industries. 目前的职责包括监督液体工艺的项目设计，并领导贝洛伊特的工艺设计团队, 威斯康辛州, 办公室. 可以联系到他 迈克尔.byron@hdtvsky.net.